Micro D harness for the Oil Gas & industrial applications

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March 16, 2022
Micro D harness for the Oil Gas & industrial applications

Micro Electronics has finished project for the Turkish customer with a customized Micro D harness. The  harness applied in the telemetry measurement system for oil/gas equipment. The main task for the harness was the corresponding with MIL-W-16878/MIL-DTL-681 specs. According to our solution the wire types can  be expanded as soft (30*0.09) or hard (19*0.12) option for the best stacking variations during on the equipment assembly. The number of lines may vary from 9 to 100. The harness wires meet the environment's temp. -65..200 C. Such solutions available on the market are overpriced and the customer sought something cheaper. Our team found the manufacturer who fulfilled all technical requirements and made the Micro-D assemblies with gold-plated TwistPin contacts for reliable performance during the vibration & low DC current resistance 10 mOhm. According to the international market flow this harnesses solution has optimized manufacturing process and as a result more competitive cost compare to competitors branded parts. 

MIL-W-16878 MIL-DTL-681

Performance of Harness

  • Contact Pitch -  0.050˝ (1.27 mm)
  • TEMPERATURE RANGES - STANDARD  -55°C / +150°C & HIGH TEMP +200°C
  • Metal shell: 9, 15, 21,25,31,37,51,66,74, 100 contacts
  • Plastic shell: 9, 15, 21,25,31,37, 51 contacts
  • Contacts  -Twist pin contacts, high density interconnection
  • Jackscrew - High or low profile, hexagonal socket, or slotted head.
  • Cable - AFR250 (PTFE) MIL-DTL-681
  • Wire length up to 6 meters

Custom harness options

  • Custom-made crimp style connectors - A standard connector modified to meet vibration requirements.
  • LCP - Liquid Crystal Polymer filling allows to increase a waterproof of the assembly
  • Pigtail crimp style connectors - Connector with insulated or uninsulated wires.
  • Braid options –  Polyamide Fibre Coat / EMI net or free
  • Potting - Epoxy compound used as an encapsulant. Effective for sharp temperature fluctuations.

If you have any question on this harness pls send us your request via REQUEST form.

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